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Solutions for Metal Cutting

Their Way: Traditional Flood Coolant

  • Fluid is cheap, but costly to recirculate, filter, clean up and dispose of
  • Fluid application makes a mess
  • Low lubricity = heat generation

Our Way: Cutting/Machining Oil with MQL

  • Quantity requires is in millilitres, not litres
  • Machining oil fluid is consumed in the process – no mess!
  • Quality lubricant decreases heat, improves tool life
  • Produces clean, dry chips with no fluid disposal/handling costs

Stop getting machining coolant all over your machine, tools, and floors.

Since 1957, Unist has been producing world-leading revolutionary solutions for metal cutting. Our MQL spray technology means you use less machining coolant which not only leaves your shop cleaner, but helps your tools cut cooler, last longer, and produce more good parts. By precisely metering and dispensing Unist Coolube® machining oil at the cutting tool/work piece interface, you greatly reduce friction at the cut and ultimately save money.

There is the OLD way which uses flood Coolants—using mineral oils mixed with water. Unist Australia eliminates the use of flood coolants and replaces it with a cost-effective alternative. We use a metal working fluid, specifically Unist Coolube®, which we refer to as an “Advanced Metal Working Fluid” or Advanced Metal Working Lubricant which is specially formulated by Unist for use with all minimum quantity lubrication systems (MQL). Our solution not only eliminates the safety hazard created due to coolant spilling over your machine tools and floor areas but also eliminates the skin condition dermatitis which operators frequently suffer from when handling coolants.

Using an advanced metal working machining oil which is applied neat (without dilution) reduces friction and therefore reduces heat. When we apply this lubricant to the cutting area, we achieve a significant reduction in tool wear. This is because our machining oil is 100% oil as opposed to being a coolant, which is 98% water and just 2% oil.


Which Unist machining coolant product should you use?

 

Thru the spindalThrough Spindle The absolute latest state-of-the-art in MQL technology. Watch this space for more information.

 

 

 


Quantum™- State-of-the-art system interfaces directly with machines and their controllers giving you unprecedented control over your MQL application. More Information. More Information


The RevolutionRevolution – Designed to bring all the benefits of Minimum Quantity Lubrication to your CNC machining or turning centre. M-Code inputs control two independent MQL outputs and a pulsed air blow-off nozzle. More Information

 

 

 


Coolubricator – IIdeal MQL Solution for any continuous metal cutting operation including band sawing, circular sawing, milling, drilling, tapping, and turning. More Information. More Information.


15Saw Blade Lube System – Continuous output of precisely-metred lubricants for band sawing and circular sawing applications. Includes nozzle designed specifically for saw blades. More Information.

 

 


Servo sprayServ-O-Spray – MQL performance for operations where only a precise intermittent pulse or shot of lubrication is required. Perfect for drilling and tapping small holes, punching, and more. More Information.

 

 


Low volume nozzlesLow Volume Spray Nozzle – Combine precise LV nozzles with a pressurised fluid supply and valves for a versatile spray application system. Great for continuous or pulsed spray over small or large areas. More Information

 

 


 

Thu the toolThu The Tool – Unist MQL systems designed specifically to deliver precision lubrication to cutting tools with internal coolant passages. More Information.

 

 


Uni-Mist® systems – Provide an economical solution for spraying water-based coolants in machining operations. More Information.

 

 


 

Changing from Alucobond/Composite panel to Solid Aluminium Sheet

Do you find yourself having to Route 3mm solid Aluminium sheet in preference to Alucobond/Composite panel? If you are experiencing any of the following you need to talk to our John Barker (Managing Director) of Unist Australia.

  • Ragged cutting
  • Burning out cutters
  • Breaking router bits
  • Terrible surface finish
  • Just the inability to get the job done

We understand your problem, you need to lubricate the routing cutter with our 3 nozzle Coolubricator.

For help on this matter call John Barker on 02 8850 2022 or email [email protected].

Watch a Routing video: https://unist.com.au/routing

The facade industry is moving in part from ACM to Solid Aluminium panels. HVG/Alucobond Architectural are introducing MondoClad, a Pre-finished 3 mm aluminium panel.For more information go to:

https://hvgfacades.com.au/