Month: December 2012

The conversion is easy and cost effective, the system runs on Coolube 2210 vegetable oil and only uses 10ml of oil per hour. The chips created fall from the blade like dried rice and clean-up is simple with the use of a dry industrial vacuum cleaner. No more OH&S issues, no quality issues, no more customer complaints………………call 02 8850 2022 today for more information on how we can help you.

In short, the benefits of Unist Coolube® with MQL are:

  1. Significantly increases blade and tool life.
  2. A cost effective conversion for all machine types.
  3. No waste – kind to the environment and no wasting money either
  4. More economical in the long run – using Coolube® preserves machine parts for longer and prevents rusting
  5. Clean – no more messy slip hazards from excess coolant oozing down machines and walk ways
  6. The MQL system dispenses precisely the amount of Coolube® needed. No more, and no less.
  7. Better for machine operators – no more dermatitis caused by skin contact with coolants.
  8. Coolube does not oxidise or go sticky.

Nowadays, many manufacturers are under pressure to “go green”. Unist Coolube® is one of the most advanced metalworking fluids available today. Implementing Minimum Quantity Lubrication (M.Q.L.), a no-waste dispensing system, with Unist Coolube® is an easy step to limit the environmental footprint of your manufacturing operation.

MQL is the process of applying minute amounts of high-quality metalworking fluid lubricant directly to the cutting tool or work piece interface instead of using traditional flood coolants. It minimises your environmental impact by significantly reducing fluid usage and eliminating the need for coolant treatment and disposal.

These benefits are multiplied further when using 100% biodegradable Coolube® lubricants, *that is*, metalworking fluids which are formulated from renewable plant-based oils. When considering these facts, along with the performance benefits of Coolube® and MQL, it becomes obvious that this is the most advanced and responsible answer to running metal cutting and metal forming equipment.

Using the right lubricant is very important in MQL applications. The perfect lubricant will adhere to the surface of the tool and provide a thin, low friction barrier between the cutting tool and work piece. Studies have shown that Coolube® has superior properties, which make it an ideal lubricant.

Coolube’s® polar properties create a strong consistent bond between Coolube® and metallic surfaces. This creates an even, strong, and durable layer of lubrication. Coolube® reduces friction 50% better than typical mineral oils preventing heat build-up and resulting in longer tool life and a superior cut finish.

At Unist, we’ve been manufacturing green products long before the hype. Since 1957 to be exact.

With our recent USDA BioPreferred Program certification, everyone can see just how green our lubricant products are. These are the same non-toxic, environmentally friendly, green products we’ve been touting for years.

Nothing has changed but the USDA’s certification of our bio-based content through independent laboratory testing.

Unist Coolube® 2210 and 2210EP are both USDA BioPreferred products and are tested and certified biobased products. Coolube® 2210 is certified biobased with a renewable, biobased content of 93%. Coolube® 2210EP is a certified lubricant with a biobased content of 92%.This reinforces what we’ve know about Coolube all along: it’s made from natural and renewable plant-based materials.

They’re still the same great lubricants that thousands of metalworkers have come to love and rely on for improved cut quality and tool life. They just have new USDA feathers in their caps!

Check out the benefits of using Coolube. There are many benefits to be gained by employing the Unist “Near Dry Sawing” mist system. Read about the top ten benefits of NDS.

Filed under: Circular Saws, Sawing Applications

Watch us cut Stainless Steel, Chrome Steel and Cast Iron with this converted Everising saw that used to run on flood coolant.

Would you like to run your band saws and never see soluble coolant oil ever again? Would you like to eliminate for ever SPILL & SLIP issues within your work place? If you answer yes to these questions you need to contact us straight away and have a discussion with our technicians who can explain how we do it. Call 02 8850 2022 and ask to speak with John Barker.

With the MQL concept, we apply some 10-15 ml of oil per hour through two nozzles. One nozzle applies an oil spray to the teeth of the blade while the other nozzle applies oil to the sides of the blade………you cannot see the oil being applied either on the video or if you were stood in front of the saw.

Our concept revolves around applying small amounts of a super high grade lubricant such as our Unist Coolube 2210 or 2210EP, (an Advanced Metal Cutting Lubricant) this oil will reduce the friction between the teeth and the material and also between the blade and the blade guides subsequently reducing the friction therefore reducing the heat.

The other benefit gained by switching from Coolant to MQL is that blade life will be significantly increased. Hope this explanation helps, if you need more clarity please don’t hesitate to contact John or Lloyd at Unist Australia.

Filed under: Band Sawing, News