Uni-Roller®S2 Powered
Product Info
Blank coating solution
The Uni-Roller® S2 Powered is the ultimate solution in blank stock lubrication. Combined with a SmartFlow® programmable fluid controller, the S2 Powered will apply the correct amount of fluid for your application and do it consistently from one blank to the next.
- Reduce lubricant consumption by 50% or more
- Cleaner floors & work area
- Quick-change rollers for easy maintenance
Uni-Roller® S2 Powered applications:
- Punching
- Stamping
- Fine blanking
- Deep drawing
- Application of rust preventives and other protective coatings
Delivers return on investment in less than 6 months
That's what many of our customers report. By applying the proper amount of fluid, the Uni-Roller® S2 Powered lubricator uses 50 to 90% less lubricant for stock lubrication. Plus it decreases the mess, the parts cleaning, fluid recycling and costs associated with in-die spray systems, rag technology and externally lubricated rollers.
The internally-supplied difference
The internally-supplied rollers are essential to precisely applying the fluid. Inside each of the rollers is a dispenser tube with small holes placed along its length. Fluid is injected into the dispenser tubes from the fluid controller and dispensed across the inside of the rollers.
The lubricant is transferred to the stock through durable polyester felt or polyurethane foam roller covers. These cover materials apply the lubricant smoothly and evenly across both the top and bottom of the stock.
The Uni-Roller® S2 Powered applies the exact amount of lubricant required. This eliminates the mess and waste associated with in-die spray systems and externally lubricated roller systems. The result is not only a cleaner shop, but also significant savings from decreased fluid waste, improved die life, better part quality and increased machine up-time. Many customers have reported savings resulting in a return on investment of less than six months!
Construction
The brushed stainless steel guards protect the rollers and guide material when loading coil stock or feeding blanks. With the guards removed for better access, a roller can be changed in about a minute using a single wrench. The Uni-Roller® S2 Powered is built to handle any manufacturing environment without sacrificing ease of maintenance.
Built to fit your application
The Uni-Roller® S2 is modular in design. A single roller set is used for widths of 18” [457.2 mm] or less. For stock over 18” [457.2 mm] wide, multiple 12” [304.8 mm] wide roller sets are staggered and overlapped. Standard sizes are available to accommodate common stock widths, with custom sizes available on request.
Single roller coverage of 12” [304.8 mm] to 18” [457.2 mm]
| 3” [76.2 mm] | 12” [304.8 mm] | 14.24” [361.7 mm] |
| 6” [152.4 mm] | 12” [304.8 mm] | 20.24” [514.1 mm] |
| 12” [304.8 mm] | 18” [457.2 mm] | 26.24” [666.5 mm] |
| 18” [457.2 mm] | 24” [609.6 mm] | 32.24” [818.9 mm] |
Multiple rollers (coverage over 18”) [457.2 mm]
| 23” [596.9 mm] | 30” [762 mm] | 41.18” [1046.0 mm] |
| 35” [889 mm] | 42” [1066.8 mm] | 53.18” [1350.8 mm] |
| 46.5” [1181.1 mm] | 54” [1371.6 mm] | 65.18” [1655.6 mm] |
| 58” [1473.2 mm] | 66” [1676.4 mm] | 77.18” [1960.4 mm] |
| 69.5” [1765.3 mm] | 78” [1981.2 mm] | 89.18” [2265.2 mm] |
Take control with the SmartFlow®
The SmartFlow® alerts you to issues before they become expensive problems that interrupt or stop your production lines. With the SmartFlow® you'll know immediately if the fluid supply runs low, if fluid pressure varies, or if flow to the applicator is interrupted (Level, pressure, and flow sensors required). The SmartFlow® features an intuitive, easy-to-use interface as well as an access code to prevent unauthorized tampering or changes in fluid settings.
- Monitors critical parameters
- Controls up to 22 outputs
- Stores up to 250 setups
Easy to use touch screen interface.
The SmartFlow® controller can monitor pressure, flow, valve performance and line status.
Job setup wizard makes job creation easy.
Features, Specs & Options
Features
- Reduce lubricant consumption by 50% or more
- Quick-change rollers for easy maintenance
- Cleaner floors & work area
Technical Specifications
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Options & Accessories
Polyurethane foam cover
Reduces uneven wear on cover when a variety of stock widths and thicknesses are used. Due to limited fluid compatibility, consult Unist.
Polyester felt cover
Extremely durable and compatible with a broad range of fluids.
Low volume fluid dispenser tube
For use in applications requiring coverage of 50 mg/ft2 [538 mg/m2] or less.
AC variable frequency drive
Automated speed control for speeds up to 150 ft/min [46 m/min]. Not available on single roller units.
Variable speed DC drive
Manual speed control through a potentiometer for speeds up to 145 ft/min [44 m/min].
Standard fluid dispenser tube
Best choice for most applications with the widest range of fluid compatibility and flow rate.
Standard fluid dispenser tube
Best choice for most applications with the widest range of fluid compatibility and flow rate.
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MQL Minute #6
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Learn how to do initial setup on a Coolubricator™ system.
MQL Minute #4
In this MQL Minute, John and Larry discuss the differences between Unist Coolubricator™ and Serv-O-Spray™ systems
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An introduction to Minimum Quantity Lubrication (MQL).
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SPR 2000™
Product Info
Programmable fluid controller
The SPR-2000™ programmable fluid controller* Controls with electronic precision and consistency how much fluid flows to one or more of these Unist systems: Uni-Roller® S2, TSL™ System, Mini-Roller™, Powered Uni-Roller® and/or Low Volume Spray Nozzles.
Patent No. 6567710*
The automatic lubrication system intermittently actuates a bank of fluid Solenoid Valves (up to 22 outputs) that dispense a programmed quantity of fluid to specific lube points. The valve actuation on this electronic fluid dispenser is determined by production line rates so there is no under or over lubrication whether it is a stamping press or roll forming operation.
Benefits of Automatic Lubrication Systems
- Monitors critical parameters
- Precision fluid control
- Controls up to 22 outputs
- Stores up to 250 different setups/jobs
- Access code prevents tampering
- Saves fluid: precisely controls fluid
Combine the SPR-2000™ with a Uni-Roller® applicator to reduce fluid usage and save money
On average, a Unist automatic lubrication system can reduce stamping fluid consumption by 50% with some customers reporting reductions as high as 90%!
Full-featured monitoring
The SPR-2000™ provides full-featured monitoring of critical parameters such as fluid level, pressure and flow (optional sensors are required) and alerts users with an audible alarm and red LED. An external alarm relay can also be wired directly to a press control on this electronic fluid dispenser.
Easy set up with intuitive menus
Access code menu
Provides password-protected access to the system's setting.
Auto setup menu
prompts the user for job specifications and automatically creates a new setup (program) for Uni-Roller® applications.
Edit menu
allows the user to modify current setups and program spray nozzles or otehr auxillary functions.
Alarm menu
allows the user to monitor critical system functions.
SPR-2000™ Applications:
Provides programmable control for the following applications/Unist systems:
- Punching (Mini-Roller™, Uni-Roller® S2)
- Stamping (Mini-Roller™, Uni-Roller® S2, Uni-Roller S2 Powered®, TSL™ System, Low Volume Spray Nozzle)
- Fine blanking (Uni-Roller® S2, Uni-Roller® S2 Powered)
- Deep Drawing (Uni-Roller® S2, Uni-Roller® S2 Powered)
- Application of rust preventives & protective coatings (Low Volume Spray Nozzle, Uni-Roller® S2)
- Fin Stamping (TSL™ System)
- Cupping / Canmaking (Coil Lubrication System™, Sheet Lubrication System™, Tab Stock Lubrication System™)
Delivers return on investment in less than 6 months
That's what many of our customers report. By applying the proper amount of fluid, the combination of an SPR-2000™ controller and Uni-Roller® lubricator uses 50 to 90% less lubricant. Plus it decreases the mess, the parts cleaning, fluid recycling and costs associated with in-die spray systems, rag technology and externally lubricated rollers.
Features, Specs & Options
Features
- User-friendly controller
- program up to 250 different die sets or jobs
- Alarm monitoring of critical parameters
- Controls up to 22 outputs
- Stores up to 250 setups/jobs
- Access code prevents tampering
- Saves fluid: precisely controls fluid
Technical Specifications
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Options & Accessories
In-die quick connect
Allows for permanent spray nozzle mounting to the die. Ensures nozzles remain in correct position with each die change.
Fluid Supply Systems
Your fluid application system needs a steady supply of pressurized fluid. Unist offers a broad range of options to meet your needs.
Related Videos
Rebuilding MV Pumps
Learn how to rebuild your MV (Multi-Viscosity) pumps.
Tips & Tricks of Working with Coaxial Tubing
Learn tips for working with coaxial tubing.
Priming A Pump-Based MQL System
In this how-to video, the procedure for priming a pump-based MQL systems is outlined
Working With The Redesigned Capillary Splicer
Learn how to replace nozzles, shorten or replace co-axial hose or retrofit your system to use the improved capillary splicer design.
Testimonial Video - Sigma Machine
Tia Stevenson from Sigma Machine talks about the Quantum™ and Coolube® lubricants.
MQL Minute #9
In this MQL Minute, John and Larry discuss Unist MQL systems with multiple outputs.
MQL Minute #7
Unist multi-viscosity (MV) pumps are discussed in this MQL Minute.
MQL Minute #6
Learn how to best position your nozzles for milling operations in this MQL Minute.
Setting Up Your Coolubricator System
Learn how to do initial setup on a Coolubricator™ system.
MQL Minute #4
In this MQL Minute, John and Larry discuss the differences between Unist Coolubricator™ and Serv-O-Spray™ systems
What is MQL?
An introduction to Minimum Quantity Lubrication (MQL).
MQL Minute #3
John and Larry take a look at some dry chips in the Unist shop.
MQL Minute #1
This MQL Minute provides a general overview of Unist MQL (Minimum Quantity Lubrication) systems.
Installing Coax Nozzles & Splicer Pins
This video demonstrates how to install co-axial nozzles and splicer pins in a Unist MQL system.
