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Revolution™

RevolutionMQL technology for CNC machines

 Revolutionary MQL technologyThe Revolution™ is a reliable, digitally-controlled applicator designed specifically for CNC machines. Its patented technology brings accuracy, precision, and repeatability to your cutting tool lubrication. The Revolution™ offers up to two independently-controlled MQL outputs. Each can be programmatically controlled through M-codes. The Revolution™ is a good choice for through-spindle lubrication when digital control is needed but only a few MQL rates are required.

U.S. Pat. No. 8,934,998

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Revolutionary control

The Revolution™ allows the operator to control the amount of fluid being dispensed directly from the CNC program. Support for MQL rates down to 6 mL/hr. makes the Revolution™ an ultra-precise lubrication system. Lubricant is delivered in programmable steps of 25, 50, 75, or 100% of a user selectable maximum rate. In addition to the MQL output, the Revolution™ has an optional air blow-off nozzle to assist in chip removal. This air blow-off delivers electronically adjustable pulses to maximize effectiveness while minimizing the air used. Both the frequency (1-255 pulses/minute) and duty cycle (1-100%) can be set. The Revolution™ is versatile and easy to use. All operational setup and configuration are done through intuitive menus which are shown on a high-contrast 4-line X 20 character LCD display.

Digitally-controlled output for process control.
Up to 4 output rates controlled through M-codes
Pulsed air blow-off for easy chip removal
Positive-displacement pump for consistent output
Active monitoring with alerts informs operators when critical issues arise

 

Keeping you machining with intelligent, precision application technology

The Revolution™ electronically controls the MQL rates as well as the air blow-off for chip removal. Through-spindle MQL can eliminate the need for external spray nozzles which can get in the way and require positioning. With proper design, fluid passages can be placed to deliver the MQL output precisely where it is needed for each specific tool, eliminating the need for operator adjustments. Active monitoring of flow, pressure and fluid level ensures you know when critical situations arise, so you can react before you destroy valuable tools or ruin your work piece.

Programmable output
Lubricant is delivered in programmable steps of 25, 50, 75, or 100% of a user selectable maximum rate.
Proven technology
Unist positive-displacement pumps have years of field-proven performance and deliver accurate, reliable output.
Control fluid usage
Digitally-controlled output means knowing exactly how much lubricant is dispensed.
Process monitoring
The Revolution™ will let you know when you have low air pressure,low fluid, and no fluid flow.

Specifications:

  • MQL Application
    • Two independent 2-channel (separate air and oil) MQL outputs allow for instantaneous response to changes in output quantity
    • User selectable maximum oil output from 10-255 drops/minute (0.33-8.42 mL/minute)
    • Oil delivered in programmable steps of 25, 50, 75, or 100% of maximum output setting
    • Proven Unist positive displacement oil pumps
    • MQL air flow electronically controlled with proportional flow valves
    • Optional pulsed air blow-off nozzle for chip removal with electronically adjustable frequency (1-255 pulses/minute) and duty cycle (1-100%)

    Programmability

    • Three M-code inputs available to control two independent MQL outputs and a pulsed air blow-off nozzle
    • Works with pulsed, confirmation, or latched M-code signals from dry contact M-code inputs
    • Isolated SPDT alarm relay (2 amp maximum load)

    Alarms

    • Audible/Visual alarm and an alarm relay output
    • Supports alarms for:
      – Low air pressure via integrated air pressure sensor
      – Low fluid -No fluid flow (with optional oil flow sensors)
  • General
    • 2 quart (1.9 Liter) polyethylene oil reservoir with integrated low-level switch
    • 20 character, 4 line LCD display
    • Tactile membrane switch user interface
    • NEMA type 2 enclosure
    • 24 VDC power input(1.5 amps maximum current)
    • Password-protected lock on control panel to prevent tampering

    Options

    • Oil-flow sensors
    • Auto-refill of reservoir from a pressurized central fluid supply
    • Pulsed air blow-off nozzle

    Dimensions

    • 14.3″ (363 mm) Height
    • 6.7″ (170 mm) Width
    • 8.28″ (211 mm) Depth

Changing from Alucobond/Composite panel to Solid Aluminium Sheet

Do you find yourself having to Route 3mm solid Aluminium sheet in preference to Alucobond/Composite panel? If you are experiencing any of the following you need to talk to our John Barker (Managing Director) of Unist Australia.

  • Ragged cutting
  • Burning out cutters
  • Breaking router bits
  • Terrible surface finish
  • Just the inability to get the job done

We understand your problem, you need to lubricate the routing cutter with our 3 nozzle Coolubricator.

For help on this matter call John Barker on 02 8850 2022 or email [email protected].

Watch a Routing video: https://unist.com.au/routing

The facade industry is moving in part from ACM to Solid Aluminium panels. HVG/Alucobond Architectural are introducing MondoClad, a Pre-finished 3 mm aluminium panel.For more information go to:

https://hvgfacades.com.au/