Uni-Roller^® Type S Intelligent stock coating solutions

 Applies the precise amount of continuous lubrication to 1 or both sides of your coil stock at line speeds greater than 100 ft. per minute (30.5 m/minute). Unique internally-fed design is an unsurpassed solution for metal forming applications when combined with a SPR-2000™ or SPR-2000-JR™ programmable fluid controller.

• 50 to 90% less fluid used
• Add life to tool & die components
• Eliminate mess
• Improve part quality
• Increase production speeds

 

On average, a Unist system can
reduce stamping fluid consumption by 50%

Uni-Roller^® Type S applications:

• Punching
• Stamping
• Roll forming
• Fine blanking
• Deep drawing
• Application of rust preventives and other protective coatings

Delivers return on investment in less than 6 months

That’s what many of our customers report. By applying the proper amount of fluid, the Uni-Roller^® lubricator uses 50 to 90% less lubricant for coil lubrication. Plus it decreases the mess, the parts cleaning, fluid recycling and costs associated with in-die spray systems, rag technology and externally lubricated rollers.

Custom Coil Lubricator Widths

Offers almost limitless sizes over the standard 69.50 in. (1765 mm) width. Unique modular design staggers and overlaps multiple 12 in. (305 mm) wide roller sets for widths over 18 in. (457 mm).

2 roller pressure methods:

The Internally-fed difference

All Uni-Roller systems feature a patented, internally fed roller design. This is the key to uniform and efficient fluid application. As illustrated, inside each of the rollers there is a dispenser tube with several small holes spaced along its length. Every time the fluid is injected into the

dispenser tubes from the fluid controller, it is dispensed evenly across the inside of the roller through these holes.

The lubricant is then transferred to the stock through a durable polyester felt or polyurethane foam roller cover. These cover materials apply the lubricant smoothly and evenly across both the top and bottom of the stock. As the system continues to cycle, additional lubricant is injected into the rollers to replenish the lubricant applied to the stock. The advantage of this system is consistent application of the exact amount of lubricant required for any particular operation.

The Uni-Roller^® HG option adds an articulating chassis to our Uni-Roller® Type S system. The upper rollers can be raised or lowered to accommodate deformities in the head or tail of coil stock. This prevents damage to the lubricator and facilitates easier loading.

Available roller covers

Polyester felt (standard)
Extremely durable and compatible with a broad range of fluids

Polyurethane foam cover (optional)
For use with vanishing oils and with thin stock which is narrow compared to overall roller width. Limited fluid compatibility, please contact Unist before selecting this option.

Available options

Specifications:

Stock type: coil stock

Stock thickness: .005”-.25” (.13mm – 6.35mm)

Stock width: 3″ – 70″ and up (76mm – 1778mm+) Wider units available (up to 100”). Contact Unist.

Fluid type(s): For use with a broad range of water soluble and neat lubricants. Viscosity from 30 – 1000 SUS. Thicker lubricants can be tested by Unist for compatibility.

Fluid supply: pressurized 3 gal(11.4L), 6 gal(22.7L), 15 gal(56.8L), 30 gal(113.6L) tank. Also 20 gal(75.7L) poly tank with diaphragm pump. Also can be integrated into customer’s bulk fluid system

Applicator material: polyester felt or polyurethane foam

Controller: SPR-2000^™ or SPR-2000JR^™

Power: NA NA (see SPR-2000^™ or SPR-2000 JR^™ for controller power requirements)

Mounting: 5/16-18 t-nuts supplied in bottom extrusion slots allow for multiple mounting options. 2 t-nuts per slot provided.

Air: Clean, dry, compressed air, 80-100 psi (5.5-6.9 bar),10 SCFM (280 SLPM) minimum.