SPR 2000™

Product Info

spr2000

Programmable fluid controller

The SPR-2000 programmable fluid controller* Controls with electronic precision and consistency how much fluid flows to one or more of these Unist systems: Uni-Roller® S2, TSL System, Mini-Roller, Powered Uni-Roller® and/or Low Volume Spray Nozzles.

Patent No. 6567710*

The automatic lubrication system intermittently actuates a bank of fluid Solenoid Valves (up to 22 outputs) that dispense a programmed quantity of fluid to specific lube points. The valve actuation on this electronic fluid dispenser is determined by production line rates so there is no under or over lubrication whether it is a stamping press or roll forming operation.

Benefits of Automatic Lubrication Systems

  • Monitors critical parameters
  • Precision fluid control
  • Controls up to 22 outputs
  • Stores up to 250 different setups/jobs
  • Access code prevents tampering
  • Saves fluid: precisely controls fluid
Typical SPR-2000™ / Uni-Roller® application
Typical SPR-2000™ / Uni-Roller® application
save50

Combine the SPR-2000™ with a Uni-Roller® applicator to reduce fluid usage and save money

On average, a Unist automatic lubrication system can reduce stamping fluid consumption by 50% with some customers reporting reductions as high as 90%!

Full-featured monitoring

The SPR-2000 provides full-featured monitoring of critical parameters such as fluid level, pressure and flow (optional sensors are required) and alerts users with an audible alarm and red LED. An external alarm relay can also be wired directly to a press control on this electronic fluid dispenser.

sprollerAlarm

Easy set up with intuitive menus

accessCodeScreenSPR

Access code menu

Provides password-protected access to the system's setting.

autoSetupScreenSPR

Auto setup menu

prompts the user for job specifications and automatically creates a new setup (program) for Uni-Roller® applications.

editScreenSPR

Edit menu

allows the user to modify current setups and program spray nozzles or otehr auxillary functions.

autoSetupScreenSPR

Alarm menu

allows the user to monitor critical system functions.

SPR-2000™ Applications:

Provides programmable control for the following applications/Unist systems:

  • Punching (Mini-Roller, Uni-Roller® S2)
  • Stamping (Mini-Roller, Uni-Roller® S2, Uni-Roller S2 Powered®, TSL System, Low Volume Spray Nozzle)
  • Fine blanking (Uni-Roller® S2, Uni-Roller® S2 Powered)
  • Deep Drawing (Uni-Roller® S2, Uni-Roller® S2 Powered)

 

  • Application of rust preventives & protective coatings (Low Volume Spray Nozzle, Uni-Roller® S2)
  • Fin Stamping (TSL System)
  • Cupping / Canmaking (Coil Lubrication System, Sheet Lubrication System, Tab Stock Lubrication System)

Delivers return on investment in less than 6 months

That's what many of our customers report. By applying the proper amount of fluid, the combination of an SPR-2000 controller and Uni-Roller® lubricator uses 50 to 90% less lubricant. Plus it decreases the mess, the parts cleaning, fluid recycling and costs associated with in-die spray systems, rag technology and externally lubricated rollers.

Features, Specs & Options

Features

  • User-friendly controller
  • program up to 250 different die sets or jobs
  • Alarm monitoring of critical parameters
  • Controls up to 22 outputs
  • Stores up to 250 setups/jobs
  • Access code prevents tampering
  • Saves fluid: precisely controls fluid

Technical Specifications


    Power supply:
    • 110 VAC, 50/60 Hz or 220 VAC, 50/60 Hz

    Control inputs:
    • Dry contact (switch closure)
    • Proximity sensor 10-30 VDC NPN, N.O. 24 VDC option for input #1

    Alarm inputs:
    • Dry contact (switch closure) Proximity sensor 10-30 VDC NPN, N.O.

    Flow monitor inputs:
    • Dry contact (switch closure) Proximity sensor 10-30 VDC NPN, N.O.

    Outputs:
    • Same voltage as power supply Maximum power - 10 watts per output

    Valves:
    • 1-22

    Alarm relay:
    • Isolated, non-fused, single pole, double throw; 2 amp load maximum

    Maximum input rate:
    • 50 cycles/second at 50% duty cycle

    Minimum contact open or closed time:
    • 10 milliseconds

    Alarm inputs:
    • Dry contact (switch closure) Proximity sensor 10-30 VDC NPN, N.O.

    Programmable ranges:
    • Count (CNT): 0-255 counts, Delay (DEL): 0-100 seconds (.010 second increments), Duration (DUR): 0-100 seconds

    Fuses:
    • Supply fuse: 2 amp
      Output fuse: 5 amp

    Operating temperature range:
    • 0° to +50°C (+32° to +122°F)

    Storage temp. range:
    • -20° to +70°C (-4° to +158°F)

    Storage:
    • Max 250 setups/jobs

    Power:
    • 120VAC - 50/60hz or 240VAC - 50/60hz

    Mounting:
    • SPR-2000 Stand

    Options & Accessories

    idqc

    In-die quick connect

    Allows for permanent spray nozzle mounting to the die. Ensures nozzles remain in correct position with each die change.

    fsup

    Fluid Supply Systems

    Your fluid application system needs a steady supply of pressurized fluid. Unist offers a broad range of options to meet your needs.

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